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How Aluminium Profiles Are Made: The Complete Aluminium Production Process

Keywords: aluminium profiles, aluminium extrusion, T-slot aluminium, CNC aluminium machining, aluminium supplier


Introduction: The Importance of Aluminium Profiles

Aluminium is one of the most lightweight, durable, and corrosion-resistant materials used in construction and manufacturing.
From window frames and architectural facades to machine frames and modular assembly lines, aluminium profiles are everywhere in modern industry.

But how are these high-quality aluminium profiles produced?
In this guide, Shanghai Slink Technology, a one-stop aluminium profile supplier, explains the complete aluminium production process, including extrusion, surface treatment, and CNC processing.


1. From Bauxite to Aluminium: The Raw Material Journey

The production of aluminium profiles begins with bauxite, the natural ore used to create aluminium.

Key steps:

  1. Refining (Bayer Process) – Bauxite → Alumina (Al₂O₃)
  2. Smelting (Electrolysis) – Alumina → Pure Aluminium
  3. Casting – Molten aluminium → extrusion billets
    Aluminum Extrusion Manufacturing 101: Understanding Extrusion Die Types |  Momentum Manufacturing Group - Engineered Extrusions


2. Aluminium Extrusion: Shaping the Profiles

Aluminium extrusion is the process that gives profiles their precise shape and strength.

Step-by-step extrusion process:

  1. Billet Heating (450–500°C) – Makes aluminium malleable
  2. Extrusion Through Die – Creates T-slot aluminium or custom profiles
  3. Cooling & Stretching – Ensures strength and straightness
  4. Cutting to Length – Profiles are prepared for surface treatment

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3. Surface Treatment: Strength and Aesthetics

To improve durability, corrosion resistance, and appearance, aluminium profiles often undergo:

  • Anodizing – Ideal for outdoor and industrial use
  • Powder Coating – Adds color and weather resistance
  • Polishing/Brushing – Enhances premium appearance

4. CNC Machining & Custom Aluminium Solutions

Most projects require customized aluminium profiles.
At Shanghai Slink Technology, we offer:

  • Precision CNC machining for cutting and drilling
  • T-slot frame assembly for industrial machine frames
  • Complete one-stop aluminium solutions for automation and construction

Using custom aluminium extrusion and machining shortens project timelines and reduces labor costs.


5. Why Choose Shanghai Slink Technology?

✔ 20+ years of aluminium industry experience
One-stop aluminium profile supplier
✔ Global export to 40+ countries
✔ Specializing in T-slot, industrial, and architectural profiles

📩 Get a free aluminium solution today: www.aluslink.com


FAQ (SEO-Friendly Section)

Q1: What are T-slot aluminium profiles used for?
T-slot aluminium profiles are widely used in machine frames, workstations, and modular assembly systems.

Q2: How long does aluminium extrusion take?
Most extrusion processes are completed within hours, followed by surface treatment and quality checks.

Q3: Can I order custom aluminium profiles?
Yes! Shanghai Slink Technology provides custom CNC machining to meet your exact project requirements.

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